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Miller Millermatic 252 Wire Feed Welder. Manufacturer: Miller; Model: MILLERMATIC 252; Miller Millermatic 252 Wire Feed Welder, 200 /230 Volt Single Phase, Bottle With Gauges, Manual, Please Join Us For An Open House To View All Lots For This Seller On December 20th From 10:00 Am To 2:00 Pm. Find replacement parts and get the most from your Miller products by downloading the specific Owner's Manual for your unit. From safety precautions, operations/setup information, and maintenance to troubleshooting and parts lists, Miller's manuals provide detailed answers to your product questions. Mar 30, 2019 Re: Millermatic 200 wire feed is intermitent. Yes, the top relay is CR1 and may have bad contacts from arcing. As I stated in a previous post, the original was an open style and this one is an enclosed 'ice cube' version so we can presume.
Specifications (Subject to change without notice.)
*While idling.
Note: Operating Temperature Range: -4˚ to +104˚ F (-20 to +40˚ C) Storage Temperature Range: -22˚ to +122˚ F (-30 to +50˚ C)
Control Panel
Standard Fully Loaded Features
EZ-Change™Low Cylinder Rack
NEW! Patent-pending design — operators no longer need to lift cylinders. Cylinders now easily roll on and off our EZ-Change™Low Cylinder Rack.
Angled Wire Drive
Angled industrial aluminum dual-gear drive system significantly improves wirefeeding and runs large spools of wire.
Allows quick change of drive rolls without tools.
Drive roll storage — no more lost drive rolls, extra drive rolls are conveniently stored next to drive motor.
Operators no longer bump into and bend
MIG gun and gun liner.
Dual Front Handles
Exclusive split handle with rubber grips designed to move machine easily and allow work lead and MIG gun to be stored independently.
Handles provide protection for front panel and MIG gun during transportation.
EZ-Access™Consumable
Compartment and Parameter Chart
Convenient flip-down compartment holds parameter chart and storage for consumables.
3
Optional Fully Loaded Features
Elevated Gun and Cable Rack
#300 335
No more running over spool gun cables or cables dragging on the floor.
Tangle-free, independent way to store spool gun cables, keeping them off of the floor.
Elevated Gun and Cable Rack can be used with either a single or dual cylinder rack. (Elevated Gun and Cable Rack is included with the Dual EZ-Change™Low Cylinder Rack.)
Dual EZ-Change™Low Cylinder Rack with Elevated Gun and Cable Rack
#300 337
Dual cylinder rack allows for easy storage for two cylinders.
EZ-Change™Low Cylinder rack eliminates the need to lift cylinders on and off cylinder rack.
No more running over spool gun cables or cables dragging on the floor.
Tangle-free, independent way to store spool gun cables, keeping them off of the floor.
Genuine Miller Accessories
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M-25 Replacement Gun #169 594 10 ft (3 m) #169 596 12 ft (3.7 m)
#169 598 15 ft (4.6 m) standard Gun shipped to run .030 –.035 in (0.8 – 0.9 mm) wire.
Spoolmate™ 3035 Spool Gun #195 016
Spool gun for aluminum and other wires. 4 in spools; .023 –.035 in (0.6 – 0.9 mm) aluminum, steel and stainless steel. Rated at 150 amps, 60% duty cycle with 20 ft (6 m) cable assembly.
Spoolmate™ 3035 25 ft Extension Cable Kit #194 996
Extends Spoolmate 3035 an additional 25 ft (7.6 m) from power source.
Heavy-Duty Barrel for Spoolmate 3035 #195 375
Coolpix s7000 manual download. Use for demanding applications, rated at 200 A, 60% duty cycle.
Adapter Cable #195 287
Allows Spoolmatic® 15A or 30A to be used with Millermatic 212.
Note: WFS is controlled at the machine, not the gun.
Dual EZ-Change™Low Cylinder Rack with
Elevated Gun and Cable Rack #300 337
Dual cylinder rack allows operators to easily roll cylinders on and off the rack with no lifting. Gun and cable rack keeps cables off the floor and tangle free.
Elevated Gun and Cable Rack #300 335
For use with single cylinder rack. (Included with Dual EZ-Change Low Cylinder Rack.)
Protective Cover with Helmet Bag #195 142
Features side pocket, helmet bag and Flame graphic on side panel.
Argon/Mixed Gas Regulator and Gas Hose #195 050
(Order from Miller Service Parts.)
CO2 Regulator/Flow Gauge #212 492
Required if using 100% CO2 gas.
(Order from Miller Service Parts.)
5
Consumables (Order from Miller Service Parts.)
For M-25 Gun
Contact Tips
#087 299 .023/.025 in (0.6 mm) #000 067 .030 in (0.8 mm) #000 068 .035 in (0.9 mm) #000 069 .045 in (1.1 mm)
#187 117 .035 in (0.9 mm) heavy-duty tip #187 118 .045 in (1.2 mm) heavy-duty tip
Tapered Contact Tips
#176 797 .030 in (0.8 mm) #176 793 .035 in (0.9 mm) #176 794 .045 in (1.2 mm)
Contact Tip Adapter #169 728
Replacement Liners #194 010 .023/.025 in
#194 011 .030 –.035 in (standard) #194 012 .035 –.045 in
Nozzles
Note: Flush or stickout nozzles should be used for the short-circuit process.
#200 258 Standard
1/2 in (13 mm) diameter orifice. Nozzle flush with contact tip.
6
#169 726
5/8 in (16 mm) diameter orifice. Nozzle flush with contact tip.
#169 727
5/8 in (16 mm) diameter orifice. Contact tip sticks out of nozzle 1/8 in (3.2 mm).
#169 724
1/2 in (13 mm) diameter orifice. Contact tip recessed 1/8 in (3.2 mm) into nozzle.
#169 725
5/8 in (16 mm) diameter orifice. Contact tip recessed 1/8 in (3.2 mm) into nozzle.
Spot Nozzles
#176 238 Flat
#176 240 Inside corner
#176 242 Outside corner
Tapered Nozzles
Note: Tapered tips are recommended when using a tapered nozzle.
#176 243 3/8 in (9.5 mm) diameter orifice
#178 386 11/32 in (8.7 mm) diameter orifice
Gun Convenience Kit #193 975
Contains:
5 – .035 in (0.9 mm) contact tips (#000 068) 5 – .045 in (1.2 mm) contact tips (#000 069) 2 – Tip adapters (#169 728)
1 – Nozzle adapter (#169 729)
3 – O-rings (#170 468)
2 – Shock washers (#169 730)
1 – 5/8 in (16 mm) diameter orifice nozzle (#169 726)
Millermatic 200 Manual
Drive Rolls
Note: Drive roll kits include two drive rolls and an inlet guide.
V-Grooved Drive Roll Kits (solid wire)
#204 579 .030 & .035 in (0.8 & 0.9 mm) Combination (Reversible)
#087 131 .023/.025 in (0.6 mm) #079 594 .030 in (0.8 mm) #079 595 .035 in (0.9 mm)
V-Knurled Drive Roll Kits
(Flux Cored or difficult-to-feed wire) #079 606 .035 in (0.9 mm)
For Spoolmate™ 3035 Gun
Contact Tips (5 per package)
#199 730 For .023/.025 in (0.6 mm) wire. #186 419 For .030 in (0.8 mm) wire. #186 406 For .035 in (0.9 mm) wire.
Nozzle #186 405
Drive Roll (1)
#199 731 For .023 in (0.6 mm) wire. #186 413 For .030/.035 in (0.8/0.9 mm) wire.
Push Roll (1)
#199 732 For .023 in (0.6 mm) wire. #186 414 For .030/.035 in (0.8/0.9 mm) wire.
Notes
Ordering Information
Aluminum Configuration
For M-25 gun consumables and Millermatic 212 drive rolls see steel configuration chart above.
Millermatic 200 Manual Pdf
Accessories
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